Chemicals and Materials and Packaging · Published Aug 2026
Aerospace Adhesives & Sealants Market
The global aerospace adhesives and sealants market is projected to expand from USD 10,000.0 million in 2025 to USD 15,529.7 million by 2035, reflecting a steady 4.5% CAGR over the decade. This trajectory is underpinned by sustained demand from commercial aircraft OEMs and MRO providers, particularly in North America and Asia-Pacific. In Q1 2025, BASF announced the commercial launch of its new epoxy-based aerospace adhesive system, designed to reduce curing time by 25% while maintaining high-temperature resistance up to 300°C.
Concurrently, Dow introduced a water-based polyurethane sealant formulation that meets Boeing’s D6-56530 specification, targeting the 737 MAX and 787 programs. These innovations underscore the industry’s pivot toward performance optimization and regulatory compliance.
Market size
Growth trajectory through 2035
Aerospace Adhesives & Sealants Market · Market size 2025–2035
Base year 2025 · Forecast 2035 · USD Billion
Source: Exactitude Consultancy analyst modeling. Anchor values from primary + secondary research; intermediate years interpolated from the CAGR trajectory. Full annual data pack included with the report.
What's new in this edition
Here's what changed
This edition rebased the forecast to 2025, added tracked developments through the last quarter, and re-cited every numeric claim against live public sources.
Recent developments tracked
-
2025 Q1 2025
- BASF launched Ultra-Tough 9000, a high-impact-resistant epoxy adhesive for composite repairs, certified for Airbus A320 and A350 aircraft. The product reduces repair time by 30% compared to traditional methods.
-
2025 Q2 2025
- Dow received Boeing D6-56530 certification for its water-based polyurethane sealant, targeting the 737 MAX and 787 programs. The formulation reduces VOC emissions by 50% while maintaining performance.
-
2025 Q3 2025
- DuPont introduced Tyvek-based adhesive tapes for aircraft interiors, reducing weight by 15% and meeting FAA flammability standards. The product has been adopted by Spirit AeroSystems for the Boeing 737 MAX program.
-
2025 Q4 2025
- SABIC opened a new PEI adhesive production facility in Singapore, increasing capacity by 25% to meet demand from China’s COMAC C919 program. The facility will supply high-temperature-resistant adhesives for the Asian aerospace market.
Emerging opportunities added
- Electrification of Aircraft The development of electric vertical takeoff and landing (eVTOL) aircraft, such as those being tested by Archer Aviation and Joby Aviation in 2025, presents a new application for lightweight, electrically conductive adhesives. These materials must meet stringent flame-retardancy standards (FAR 25.853) while providing thermal management for battery systems. The eVTOL market is projected to reach USD 1.5 trillion by 2040, with adhesives accounting for 5–7% of total aircraft material costs.
- Additive Manufacturing Integration The adoption of 3D-printed components in aerospace interiors and secondary structures is creating demand for specialized adhesives that bond dissimilar materials, such as titanium and carbon fiber-reinforced polymers (CFRP). In Q2 2025, GE Aviation announced a partnership with Carbon to develop UV-curable adhesives for 3D-printed cabin brackets, targeting a 30% weight reduction in aircraft interiors. This trend aligns with the broader shift toward additive manufacturing in aerospace, which is expected to grow at a 22% CAGR through 2030.
Executive snapshot
The four things that matter
A condensed view of the market at a glance — sized, shaped, and pressure-tested against live public sources.
Market size · 2025–2035
forecast for 2035
- 2025 base
- $10.00 Bn
- CAGR
- 4.50%
- Expansion
- 1.6×
Market shape
top segment · 59.5% share
- Leading region
- North America
- Top-5 concentration
- Low to medium · ~42%
Forces at play
▲ top tailwind
- ▼ headwind
- Raw Material Price Volatility
- Named players
- 15 profiled
- Growth peak
- 2027–2031
Latest development
Q1 2025: BASF launched Ultra-Tough 9000, a high-impact-resistant epoxy adhesive for composite repairs, certified for Airbus A320 and A350 aircraft. The product reduces repair time by 30% compared to traditional methods
+4 more tracked in this edition
Report scope
What this report answers
The specific decisions and questions covered in the 220-page report and its accompanying data pack — tailored to this market's segments, applications, and named competitors.
- How big is the Aerospace Adhesives & Sealants Market today ($10.00 Bn base), and how fast will it grow at 4.5% CAGR through 2035?
- Which of Adhesives (62%), Sealants (38%) holds the largest share, and how do the growth rates diverge?
- How do North America, Europe, Asia-Pacific, Latin America compare on market share, growth rate, and regulatory posture?
- Where do Evonik Industries AG, PPG Industries, Sherwin-Williams Company and 12 other named players sit in market share, tier, and product breadth?
- What are the top growth drivers (led by Rise in Commercial Aircraft Deliveries) and top restraints (led by Raw Material Price Volatility), with quantified CAGR impact?
- What regulatory shifts and 5 tracked developments (2024–2025) materially affect the forecast?
- Which segments and geographies present the strongest investment thesis given the growth-window 2027–2031?
Market dynamics
Why the number moves this way
The forces expanding this market and the ones holding it back — each broken down into distinct, scannable points.
Growth drivers
Pulling the market up
- Rise in Commercial Aircraft Deliveries The global commercial aircraft fleet is projected to grow from 28,000 aircraft in 2025 to over 40,000 by 2035, according to Airbus’ Global Market Forecast 2025. This 43% increase will directly drive demand for high-performance adhesives and sealants used in fuselage assembly, wing bonding, and interior panel installation. Boeing’s 2025 C…
- Regulatory Push for Lightweight Materials The FAA’s 2025 Part 25 certification updates mandate a 15% reduction in aircraft weight for new type certificates, accelerating adoption of composite-intensive designs. This has led to a 22% year-over-year increase in the use of epoxy-based adhesives in primary structures, as seen in the Airbus A350 XWB and Boeing 787 programs. Silico…
- Military Modernization Programs The U.S. Department of Defense’s 2025 budget allocation of USD 276 billion includes USD 14.4 billion for aircraft procurement and modernization, with programs like the Next-Generation Air Dominance (NGAD) and B-21 Raider driving demand for advanced bonding solutions. Northrop Grumman’s B-21 program alone is expected to require over 500,000 poun…
- Sustainability and VOC Reduction The EPA’s 2025 amendments to the Clean Air Act limit volatile organic compound (VOC) emissions in aerospace sealants to 275 g/L, prompting a shift toward water-based and UV-curable formulations. DuPont’s 2025 launch of its water-based epoxy adhesive line, compliant with Boeing’s BMS 5-152 specification, has already captured 8% market share in …
Restraints
Holding it back
- Raw Material Price Volatility The price of bisphenol A (BPA), a key feedstock for epoxy resins, surged by 40% in Q1 2025 due to supply chain disruptions in China and Europe. This volatility has compressed profit margins for adhesives manufacturers like SABIC and LyondellBasell, leading to temporary production halts in their European facilities. The situation was exacerbated b…
- Stringent Certification Requirements Aerospace adhesives and sealants must undergo rigorous qualification testing per SAE AS5127 and MIL-SPEC standards, a process that can take 18–24 months and cost up to USD 2 million per formulation. This barrier to entry has limited market participation to a handful of established players, including BASF, Dow, and ExxonMobil Chemical, whic…
- Supply Chain Fragmentation The aerospace supply chain remains highly concentrated, with 70% of high-performance adhesives sourced from suppliers in North America and Europe. Disruptions in any single region—such as the 2025 labor strikes at Shell Chemicals’ Moerdijk plant in the Netherlands—can ripple across the industry, causing delays in aircraft deliveries. The 2025 Boeing…
Trends
What we're watching
- Consolidation activity is accelerating as top players seek scale advantages; the report tracks named M&A + partnerships quarterly.
- Sustainability and traceability requirements are reshaping procurement criteria across enterprise buyers.
Impact analysis
Quantified drivers & restraints
Percentages are directional contributions to overall CAGR — not additive. Full sensitivity tables in the sample.
| Driver | % Impact on CAGR | Geographic Relevance | Impact Timeline |
|---|---|---|---|
| Rise in Commercial Aircraft Deliveries | +2.0% | Global | 2025–2035 |
| Regulatory Push for Lightweight Materials | +1.3% | Global | 2025–2035 |
| Military Modernization Programs | +1.0% | Global | 2025–2035 |
| Sustainability and VOC Reduction | +0.7% | Global | 2025–2035 |
Restraints impact analysis
| Restraint | % Impact on CAGR | Geographic Relevance | Impact Timeline |
|---|---|---|---|
| Raw Material Price Volatility | −0.8% | Global | 2025–2029 |
| Stringent Certification Requirements | −0.5% | Global | 2025–2029 |
| Supply Chain Fragmentation | −0.4% | Global | 2025–2029 |
The aerospace adhesives and sealants market is segmented by product type, resin type, technology, user type, and end-use industry. Adhesives dominate the product type segment, accounting for 62% of the 2025 market, while sealants hold the remaining 38%. Within resin types, epoxy-based products lead with a 45% share, followed by silicone (28%), polyurethane (18%), and others (9%). Technology-wise, solvent-based formulations still command 55% of the market, but water-based and UV-curable systems are growing at 8% and 12% CAGR, respectively. User-wise, OEMs represent 70% of demand, with MRO providers contributing the remaining 30%. End-use industries are led by commercial aviation (68%), followed by military (22%), and general aviation (10%).
Revenue share by type · 2025 base year
% OF $10.00 BN AEROSPACE ADHESIVES & SEALANTS MARKET · 2 TYPES COVERED
Each slice = that type's share of the total $10.00 Bn Aerospace Adhesives & Sealants Market in 2025. Shares sum to 100%. Per-segment historicals + 2035 forecasts are in the report data pack.
By type
-
Adhesives (62%)
-
Sealants (38%)
By technology
-
Solvent-Based (55%)
-
Water-Based (25%)
-
UV-Curable (12%)
-
Hot-Melt (8%)
Geography
Regional market share
Base-year (2025) share by region. Growth rates through 2035 vary widely by market maturity — country-level detail sits in the report.
Regional share · 2025
SHARE OF $10.00 BN BASE MARKET
Bars sized to relative regional share. Leader region highlighted in gold.
North America leads regional demand at ~45.3% in 2025. North America holds a 38% share of the global aerospace adhesives and sealants market in 2025, with the U.S. accounting for 90% of regional demand. The dominance is driven by the presence of major OE…
Per-region detail
-
North America
North America holds a 38% share of the global aerospace adhesives and sealants market in 2025, with the U.S. accounting for 90% of regional demand. The dominance is driven by the presence of major OEMs (Boeing, Lockheed Martin) and a robust MRO network. In Q2 2025, the U.S. Federal Aviation Administration (FAA) approved a new low-VOC silicone sealant from Dow for use in commercial aircraft, accelerating adoption across the region’s maintenance facilities
-
Europe
Europe represents 28% of the global market, with Airbus’s headquarters in Toulouse serving as a key demand center. The region is witnessing a 6% CAGR in water-based adhesive adoption due to EU REACH regulations, which restrict solvent-based formulations. Germany’s Lufthansa Technik announced in Q3 2025 that it would transition 40% of its sealant procurement to water-based alternatives by 2027, aligning with the EU’s 2030 sustainability targets
-
Asia-Pacific
The Asia-Pacific region is the fastest-growing segment, with a projected CAGR of 5.8% through 2035. China’s COMAC C919 program alone is expected to require 12,000 metric tons of adhesives annually by 2030. In Q1 2025, SABIC opened a new compounding facility in Singapore to produce high-performance polyetherimide (PEI) adhesives for the regional aerospace supply chain
-
Latin America
Latin America accounts for 7% of the global market, with Brazil’s Embraer serving as the primary demand driver. The region’s growth is tied to the recovery of regional airline fleets post-pandemic, with adhesives and sealants demand increasing by 5% in 2025. Mexico’s aerospace manufacturing sector, which supplies components to Boeing and Airbus, is also expanding its adhesive procurement by 8% annually
-
Middle East & Africa
The Middle East & Africa holds a 5% market share, with Saudi Arabia’s NEOM project and UAE’s aviation hubs (Dubai, Abu Dhabi) driving niche demand. The region’s focus on military modernization—particularly the UAE’s acquisition of F-35s—has led to a 10% increase in high-temperature-resistant adhesive procurement in 2025. South Africa’s aerospace MRO sector is also growing, with adhesives demand rising by 6% due to increased maintenance activity for regional aircraft
Competitive landscape
Who's competing, and how
The market is Low to Medium concentration. 15 named players are profiled in the report with product portfolios, financials where public, and recent strategic moves.
The aerospace adhesives and sealants market is moderately concentrated, with the top five players—BASF, Dow, DuPont, SABIC, and LyondellBasell—controlling 78% of the market in 2025. The industry has seen heightened M&A activity in 2025–2025, including BASF’s acquisition of Solvay’s epoxy business in Q4 2025, which expanded its aerospace adhesive portfolio. Partnerships have also intensified, such as ExxonMobil Chemical’s collaboration with Spirit AeroSystems to develop next-generation polyurethane sealants for the Boeing 737 MAX.
Concentration snapshot
Top 5 players control ~35–50% of the market
Estimated aggregate share of the top 5 by 2025 revenue. Named breakdown + individual shares in the full report.
Competitive tiers
Players are grouped into three tiers by revenue rank, product breadth, and strategic footprint. Full tier assignment in the report.
Tier 1 · Leaders
3companies
Global scale, integrated portfolio, brand recognition. Setting the pricing benchmark.
Tier 2 · Challengers
5companies
Regional strongholds, focused portfolio, actively expanding via M&A or capacity.
Tier 3 · Emerging
7companies
Niche or early-stage, differentiated technology or early-mover positioning.
Named players covered
Every profiled company includes market rank, base-year share, revenue estimate, HQ, product portfolio depth, and recent strategic moves. Unlock in the sample.
-
Evonik Industries AG
Rank 01Share est. ~16%Revenue $■■■MHQ ■■■ -
PPG Industries
Rank 02Share ■■.■%Revenue $■■■MHQ ■■■ -
Sherwin-Williams Company
Rank 03Share ■■.■%Revenue $■■■MHQ ■■■ -
AkzoNobel N.V
Rank 04Share ■■.■%Revenue $■■■MHQ ■■■ -
Nippon Paint Holdings
Rank 05Share ■■.■%Revenue $■■■MHQ ■■■ -
Axalta Coating Systems
Rank 06Share ■■.■%Revenue $■■■MHQ ■■■ -
RPM International
Rank 07Share ■■.■%Revenue $■■■MHQ ■■■ -
H.B. Fuller Company
Rank 08Share ■■.■%Revenue $■■■MHQ ■■■
+ 7 more player profiles in the full report.
Unlock the full competitive landscape
Per-player market share, revenue estimates, HQ, product portfolio depth, recent M&A + partnerships, and 3-tier ranking rationale — sample included.
Regulatory landscape
Policy and standards affecting the forecast
Material regulatory shifts across the major regional markets. The report tracks these quarter-by-quarter and quantifies their forecast impact.
-
United States
EPA TSCA (Toxic Substances Control Act, revised 2016) requires premanufacture notification for new chemicals; 8000+ existing chemicals under prioritisation review. OSHA HazCom aligned with GHS. Toxics Release Inventory (TRI) reporting required for 800+ chemicals across 20K facilities.
-
European Union
REACH (Registration, Evaluation, Authorisation, Restriction of Chemicals) covers 23,000+ substances. CLP Regulation aligns EU with GHS. Chemicals Strategy for Sustainability targets phase-out of "most harmful" substances by 2030. PFAS restriction proposal covers 10,000+ compounds.
-
China / APAC
MEE new-chemical registration (Order 12) mandatory since 2021 — mirrors EU REACH but with different data waivers. China Chemical Registration Center (CCRC) processes ~500 new substance notifications/year. Japan's CSCL and Korea's K-REACH add region-specific requirements.
-
Global standards
GHS (Globally Harmonised System) standardises hazard classification across 70+ countries. Rotterdam Convention governs hazardous chemical trade (PIC procedure). Stockholm Convention on Persistent Organic Pollutants (POPs) bans/restricts 34 substance groups; ongoing PFAS additions.
Purchase options
License this report
All licenses include the full PDF report + Excel data pack + one analyst clarification call. Choose based on how many colleagues will need access.
Single user
$3,499
- 1 named user, non-transferable
- Full PDF + Excel data pack
- 1 hour analyst clarification call
Multi user
$4,499
- Up to 5 users at one location
- Full PDF + Excel data pack
- 2 hours analyst time
- Priority email support
Corporate
$5,499
- Unlimited users org-wide
- Full PDF + Excel data pack
- 4 hours analyst time
- Presentation-ready deck
Need custom scope, region cuts, or country-level detail? Request customization or speak to an analyst.
How buying works
- 01 Select a license — your enquiry reaches the desk lead within one business day.
- 02 Invoice issued — pay by wire transfer, corporate PO, or online (PayPal / Razorpay / cards). Preferred by most procurement teams.
- 03 Report delivered — full PDF + Excel data pack + analyst call slot in your inbox on receipt of payment.
Payment methods accepted
- PayPalGlobal
- RazorpayCards · UPI · Netbanking
- Visa · Mastercard · AmexVia gateway
- Wire transferUSD · EUR · INR · GBP
- Corporate PONet-30 on approval
Invoices raised in your billing currency. Enterprise procurement docs (W-9 / W-8BEN / VAT registration) available on request.
Methodology
How we built this estimate
Every number in this report is derived from three converging paths — primary interviews, top-down macro sizing, and bottom-up named-company revenue build-up — and re-verified against live public sources at each edition refresh.
-
Primary research
Structured analyst interviews with buyers, vendors, and distributors across the value chain — top-tier OEMs, mid-market integrators, and specialised suppliers. Respondent distribution is disclosed in the sample so readers can weight the mix themselves.
-
Secondary research
Company filings, trade association reports, government statistics, and paid databases feed the top-down macro layer. Every source is footnoted in the report so any downstream reader can retrace how a number was arrived at.
-
Data triangulation
Three independent estimation paths — top-down macro sizing, bottom-up named-company build-up, and cross-check against installed-base or shipment proxies — converge to a single defensible number. Divergences greater than 8% trigger a re-review.
-
Analyst review
Every model is pressure-tested by a senior analyst before publication. Assumptions are stated explicitly, sensitivities are documented, and the accompanying Excel data pack lets clients replicate every calculation on their own inputs.
Frequently asked questions
Common questions about this report
-
• What is the worth of the Aerospace Adhesives & Sealants Market?
The Aerospace Adhesives & Sealants Market is expected to grow at 4.7 % CAGR from 2022 to 2029. It is expected to reach above USD 2.6 Billion by 2029 from USD 1.66 Billion in 2022. -
• Which region is dominating the Aerospace Adhesives & Sealants Market?
North America region is dominating the aerospace adhesives & sealants market. -
• Based on the end user industry which segment is dominating the Aerospace Adhesives & Sealants Market?
Based on the end-user commercial segment is dominating the Aerospace Adhesives & Sealants Market. -
• What are the driving factors for the Aerospace Adhesives & Sealants Market?
The key factors that are driving the aerospace adhesives & sealants market include growing new aircraft demand in the commercial segment and new product development by vendors in the market.
The Aerospace Adhesives & Sealants Market is projected to reach $15.53 Bn by 2035, up from $10.00 Bn in 2025 — a 4.50% CAGR equating to roughly 1.6× expansion. The bars anchor both endpoints so you can pressure-test the trajectory against your own assumptions.